How Much Does It Cost of Replacing a 6.7 Powerstroke Engine?


One of Ford’s most trustworthy engines is the 6.7L Powerstroke. Although it is not as fast as some competing options, it is significantly more robust than the 6.0L and 6.4L Powerstroke engines that came before this engine

Additionally, Ford has continuously improved the 6.7L Powerstroke since its 2011 launch, with each new engine generation performing is better than the previous one.

Replacing a 6.7 Powerstroke Engine can cost anywhere from $5,750 to $16,000. The engine replacement typically costs $10,825. The cost of replacement depends on labor expenses, the state of the engine, the quantity of parts that need to be changed, and the engine’s seller.

This article examines the variables influencing a 6.7L replacement cost. It also demonstrates how you lower the expense of replacing your engine.

What Determines Your Expense of Replacing a 6.7 Powerstroke Engine

The average cost of replacing a 6.7L Powerstroke engine, labor included, is $10,825. Although it is expensive and you’ll have to pay the price if you have no other option left.

while comparing to the earlier Powerstroke engines, the 6.7L is more reliable. [In particular, the 6.0L Powerstroke was a dependability problem. If you must buy a car with a six-liter engine, read this article to prevent choosing a troublesome vehicle.]

Let’s examine the elements that will affect the cost of Replacing a 6.7 Powerstroke Engine.

  1. The State of the Engine
    There are many conditions for replacement engines. The least expensive and least reliable used 6.7L Powerstroke engines will set you back roughly $4,000. The price may vary depending on the engine’s mileage; a used machine will cost more if its mileage is lower.

Low-mileage used engines are more expensive since they should last longer. Buying a used motor is inexpensive, but it carries some risk because there’s a potential the machine or some of its components will only stay for a while after installation.

You will still be responsible for labor costs if a used engine breaks down immediately after installation (unless the failure was due to a mechanic’s fault). You may use more money than you anticipated. Alternatively, you may be fortunate enough to find a trustworthy used engine.

A reconditioned engine is the next best option; it is more costly and long-lasting than a used engine.

Reconditioned is an engine that has undergone stripping, cleaning, and certain broken parts replaced before rebuilding. Although they are not as dangerous to buy as old engines, component failure is still a significant probability.

A remanufactured engine made by Ford’s requirements is the third and priciest option. Remanufactured engines function as well as or better than factory-produced stock engines. Certain outlets modify their machines by swapping the OEM engine’s faulty parts for stronger ones.

As a result, purchasing a remanufactured engine may result in a better and more robust engine than what Ford produces. Remanufactured engines are costly, though.

  1. The Count of Parts That Need to Be Replaced
    The more parts needing replacement, the more expensive a replacement engine becomes. The engine switch will cost extra if the car has significant damage.

The replacement engine typically does not include Bolt-on components like belts, exhaust manifolds, and pulleys. On top of the price of the new motor, you will also need to pay more to have these parts replaced if they become ruined.

Have a mechanic thoroughly inspect the car to see if any parts other than the engine need to be replaced to avoid unpleasant surprises.

Regrettably, problems sometimes arise after the replacement engine is installed, mainly if the engine swap was necessary due to a catastrophic failure.

Thus, it’s advisable to have extra cash on hand to cover any unforeseen repairs. Additionally, set aside $100 for the engine’s required fluids, such as gearbox, oil, and coolant.

  1. Labor Charges
    Labor prices differ from store to store. However, the engine replacement costs between $110 and $150 per hour.

It usually takes a competent technician ten to twelve hours to remove and replace an engine. However, because the 6.7L is such a large and intricate device, replacing it will take up to fifteen hours.

  1. The Provider of Engines
    There are numerous trustworthy vendors offering substitute 6.7L Powerstroke engines. Check as many as you can to see which has the best deal, covering delivery charges if needed.

You can even haggle or give discounts on specific parts with some providers. The cost differences between vendors could be more significant, but you can save several hundred dollars if you shop about.

How to Reduce the Cost of 6.7L Powerstroke Engine Replacement

You can reduce the cost of replacing a 6.7L Powerstroke engine by choosing one of the following.

  1. Make Use of the Guarantee
    Ford will pay for the engine replacement if your car’s warranty is still in effect. The Ford engine warranty expires after five years or 100,000 miles (160,934.4 kilometers). The engine, turbocharger, cylinder block, and injectors are the components which have guarantee.

you should hava vehicle warranty, in order not to bear the cost of replacing the engine. Enter your vehicle’s VIN on the Ford website to find out if your car have still any warranty .The unique 17-digit number is located on the car’s engine, door frame, dashboard, and also in service manual.

On a pre-owned Ford, you may also obtain a powertrain warranty that covers your engine. Ford dealers can offer warranties on pre-owned cars that meet specific requirements thanks to the company’s Certified Pre-Owned Vehicle program.

Thus, inquire about warranties if you buy a used Ford with a 6.7L Powerstroke by visiting a Ford dealer or calling your local dealership. If the engine breaks down, you could save a ton of money.

Remember to budget for an extended vehicle warranty. The ability to customize extended warranties allows you to include coverage for sections of the car, such as the engine, that will cost the most to fix.

  1. Maintain Your Car Properly
    Preventing engine failure is one method of cutting down on the expenses associated with forgoing engine repair. While a 6.7L Powerstroke engine can last you more than a million miles (1,609,344 kilometers), flawed engines like the 6.0L Powerstroke will eventually break down.
    A Ford truck owner with a 6.7L Powerstroke engine pulled his vehicle into YouTuber PowerStroke Tech Talk’s shop in March 2021. The driver stated that the car had traveled over 1.3 million miles, even though the odometer had reached its limit of 999,999.9 miles (1,609,344 kilometers) (2,092,147.2 kilometers).

A few items had been replaced by the owner, such as the transmission, the turbo, the batteries, the u-joints twice, and the belts. But he had always kept the 6.7L Powerstroke engine in the car. He informed the YouTuber that the vehicle has an oil change and new fuel filter every 8,000 miles (12,875 kilometers).
At 98,000 miles (157,716 kilometers), when the driver purchased the car, the exhaust gas recirculation system and diesel particulate filter that controlled vehicle emissions were gone. While it may be against the law, removing the emissions systems lets the engine run more freely.

Since removing your car’s emissions system could result in a significant fine and hurt the environment, I do not recommend doing so.

Still, the truck with a million miles demonstrates that a 6.7L Powerstroke engine can run for a long time with adequate maintenance. One of Ford’s most dependable engines is the 6.7L Powerstroke engine.

As soon as you notice frequent problems with 6.7L Powerstrokes, such as leaking seals, clogged EGR coolers, damaged bearings, or malfunctioning sensors, fix them. It will assist you in lessening the likelihood of a terminal engine failure.

  1. Change the Engine at Home
    If you change the engine at home, you can save money on labor. You can save over $2,000 by installing the new 6.7L Powerstroke engine at home.

But it’s a challenging task that calls for expertise and specialized tools. Additionally, an expert will finish the engine switch much faster than you would.

Replace it yourself and save a few thousand bucks if you have the know-how and tools in your garage. A poorly done replacement can destroy the new motor, so take your time and ensure everything is installed and connected correctly.


How much does a 6.7 Powerstroke engine replacement usually cost?
Although the charge of replacing a 6.7 Powerstroke engine can vary substantially based on more than a few things, you can assume to pay between $eight 000 and $15,000.

What factors affect the rate of a 6.7 Powerstroke engine alternative?
The rate of a new engine itself, exertions, replacement components, and whether or not the alternative is finished using an expert are just a few examples of the variables that could affect the rate.

Can I store money to replace my 6.7 Powerstroke engine?
Indeed, you may shop cash by purchasing a secondhand engine, performing some of the work yourself, or obtaining an engine from a reliable supply. All of these strategies do have certain drawbacks and matters to think about.

Should I get a brand-new automobile, or is it profitable to replace the engine?
This is contingent upon numerous factors, including the overall state of your automobile, its antiques, and your present financial fame. This choice must be cautiously considered and discussed with a dependable professional.


The majority of engine replacement costs are incurred by obtaining the replacement 6.7L Powerstroke engine forms.

Purchasing a secondhand engine is less expensive than buying a rebuilt or remanufactured engine. Used machines, however, are significantly less durable than the alternatives.

You will pay more for a rebuilt or remanufactured engine—the latter being the most costly choice—but the engine will last longer and run more smoothly.

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